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Three Yard Capacity:
This specification is for providing one (1) new model, portable slide in or
permanent mount electric heated, asphalt patch box such as "Patch King" model
PK30H or approved equal, which is intended to be mounted in/on the bed of a
five/six yard dump truck.
DIMENSIONS (approximate):
Must fit in a dump bed which measures 72" in length
(96 " with Tack Tank) with the tail gate removed and 84" in width 6" above the
floor
OVERALL LENGTH:
72 inches
OVERALL WIDTH:
72 inches
HEIGHT:
74 inches, doors IN OPEN POSITION
TOP LOADING DOORS:
shall have two (2) hydraulic operated, hinged and insulated
top loading doors approximately 72" x 24"
CAPACITY:
Three (3.0) cubic yards asphalt (approx 4.5 tons) maximum
WEIGHT:
Hot asphalt box shall have a minimum weight of 2500 pounds when empty.
COLOR:
Standard factory color is black. Other colors available on request
FUNCTION:
The Patch-Box shall be capable of keeping 3.0 yards of hot mix at
working temperature for a ten (10) hour period by use of the built in electric
heating system. It shall also have the ability to preheat the box by either
manually turning the heat on or by means of a time clock to raise the
temperature prior to loading the box with hot mix. (Time clock is an option)
HEATING:
Shall be electric of the Lo-Density type, which does not exceed one (1)
watt per square inch of heated surface on the box's bottom, sides and both ends
and back gates.
ELECTRIC HEATERS:
Shall be 10kW, 240V 1 or 3 phase or 480V3phase.There shall be
a minimum of 15 heating elements running the length and width the box, evenly
separated to heat all surfaces equally
Heaters shall be open coil design featuring patented "Coil Lock" high
temperature insulators supporting 80/20 grade nickel/chromium resistance wire of
20 gauge or heavier. Heaters shall be sheathed in 2" minimum OD. Tubing with a
14-gauge minimum wall thickness
The heaters shall be capable of maintaining a uniform temperature in a range
from 50 degrees to 350 degrees Fahrenheit. HEATING ELEMENT SHALL BE REMOVABLE
WITHOUT REMOVING THE INSULATION.
CONTROL PANEL:
The control panel shall be UL-LISTED and built in a facility
subscribing to UL's listing and recognition services for industrial control
equipment, UL 508. The panel will carry the UL label for "Enclosed Industrial
Control Equipment"
Panel construction shall be a NEMA type IV Enclosure rain-tite and dust-tite and
shall be U.L. listed and approved with industrial type controlling thermostat,
contactors and fusing
DISCHARGE DOORS:
Shall also be independently electrically heated not to exceed 1
watt per square inch.
SELECTOR SWITCH:
Shall have a Hi-Low heat selector switch to provide heat for
full or partial loads. This switch shall be mounted in the control panel. It
shall be capable of providing energy individually to the floor and gates or to
the floor, sides, ends, and gates
PLUG CONNECTORS AND CABLES:
Electric plug connectors and cable shall be power-tite,
pin and sleeve type receptacle and plug with ground. Plug shall be rain- tite,
and weather-tite with 25 ft. cable 90 degree centigrade type S.O. heavy duty of
appropriate volt braided wire, with all to be U.L. approved.
BOX CONSTRUCTION:
Box shall be constructed of steel plate electrically welded
and reinforced at all juncture points.
FLOOR:
The floor shall be constructed of 1/4" minimum thickness steel plate
SIDE-WALLS:
The side-walls shall be constructed of 10-gauge minimum thickness
steel plate or approved equal
END-WALLS:
The end walls shall be constructed of 10-gauge minimum thickness
steel plate.
TOP-DOORS:
The two (2) top doors shall be full-length hollow core type
approximately 72" long x 24" wide by 2" thick constructed of sheet steel with
insulation completely filling the core. The top doors shall be independently
operated and controlled by hydraulic cylinders, minimum size of 2" diameter.
Controls for the top doors shall be located at the rear of the box along with
control valves for the discharge gates
END GATES:
The two (2) end gates (discharge gates), shall be heated of the
hollow core type, approximately 24" wide x 18" high x 2" thick - constructed of
sheet steel with insulation completely filling the core. These end gates shall
be independently raised by use of a hydraulic cylinder, minimum size of 2"
diameter, lifts to open either of the gates for discharge of the heated asphalt
materials. Control station located for optimum visibility of all operations,
including hydraulic control for open and close of top and rear doors. These
gates shall be of the vertical lift type
INSULATION (minimum):
All insulation shall be (3) pound density fiberglass,
which provides the minimum R rating required, or an approved equal insulation
TOP-DOORS AND END GATES:
Two (2) inch thick - Three (3) pound density that
provides R4.5 per inch of thickness for an R-value of 9
BOTTOM:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
SIDES:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
ENDS:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
HYDRAULIC SYSTEM:
The hydraulic system for the top doors and discharge gate
shall be powered from the truck chassis hydraulic system by use of a diverter
valve DS75, or approved equal. Hydraulic hose shall have a minimum I.D. of 3/8" SAE 200R8 with UV resistance and a minimum of 16,000 PSI burst pressure or
approved equal
WARRANTY:
The entire unit shall have one (1) year warranty (minimum) parts and
labor. This warranty shall be furnished with and as a part of the bid document
and the warranty on the entire unit shall begin when the patch box is put into
operation. The heating elements will have a five-year warranty
OPTIONS:
TIE DOWN KIT:
Patch box mounting hardware shall be supplied for securing the box
in the chassis dump body while in operation and shall have lifting eyes for
removal of Patch Box from chassis body
TIMECLOCK CONTROL PANEL:
Complete panel for remote mounting to provide a means
of preheating the box either by a time clock or a manual setting. (Hand – Off-
Automatic) selector switch
SHOVELING APRON:
This unit shall be equipped with an asphalt-shoveling apron,
which is constructed of 10-gauge sheet metal. Approximate size 20" x 20" x 70"
wide. This apron shall be hinge connected to the lower rear of the box, shall be
supported with chains and shall be divided into two (2) equal sections (option)
for ease of operation.
TACK KING Model TK120H
DIMENSIONS:
45" length
20" width 56" height
INSULATION:
2" - 3# density fiberglass equivalent to R9.
HEATING:
Electrical "Lo-Density" heating based on 240V single-phase power rated
at 2KW & 8.33 AMPS and 3 watts per square inch of heater sheath so asphalt
emulsion will not carbonize
CONTROL PANEL:
Shall be connected to the patching unit unless otherwise
specified.
DISPENSING SYSTEM:
Shall be hydraulically driven with a 3 H.P. motor pumping 3
GPM under 50 PSI.
MOTOR:
Hydraulically driven @ 400-600 RPM with 750 RPM max.
The hydraulics shall be plumbed integral with the truck hydraulic system.
Four Yard Capacity:
This specification is for providing one (1) new model, portable slide in or
permanent mount electric heated, asphalt patch box such as "Patch King" model
PK40H or approved equal, which is intended to be mounted in/on the bed of a
five/six yard dump truck
DIMENSIONS (approximate):
Must fit in a dump bed, which measures 96" in length
(120" with Tack Tank) with the tailgate removed and 84" in width 6" above the
floor.
OVERALL LENGTH:
96 inches
OVERALL WIDTH:
72 inches
HEIGHT:
74 inches, doors IN OPEN POSITION
TOP LOADING DOORS:
shall have two (2) hydraulic operated, hinged and insulated
top loading doors approximately 96" x 24"
CAPACITY:
Four (4.0) cubic yards asphalt (approx 6 tons) maximum
WEIGHT:
Hot asphalt box shall have a minimum weight of 3000 pounds when empty.
COLOR:
Standard factory color is black. Other colors available on request
FUNCTION:
The Patch-Box shall be capable of keeping 4.0 yards of hot mix at
working temperature for a ten (10) hour period by use of the built in electric
heating system. It shall also have the ability to preheat the box by either
manually turning the heat on or by means of a time clock to raise the
temperature prior to loading the box with hot mix. (Time clock is an option)
HEATING:
Shall be electric of the Lo-Density type, which does not exceed one (1)
watt per square inch of heated surface on the box's bottom, sides and both ends
and back gates.
ELECTRIC HEATERS:
Shall be 12.3kW, 240V 1 or 3 phase or 480V 3 phase. There
shall be a minimum of 15 heating elements running the length and width of the
box, evenly separated to heat all surfaces equally
Heaters shall be open coil design featuring patented "Coil Lock" high
temperature insulators supporting 80/20 grade nickel/chromium resistance wire of
20 gauge or heavier. Heaters shall be sheathed in 2" minimum OD. Tubing with a
14-gauge minimum wall thickness
The heaters shall be capable of maintaining a uniform temperature in a range
from 50 degrees to 350 degrees Fahrenheit. HEATING ELEMENT SHALL BE REMOVABLE
WITHOUT REMOVING THE INSULATION.
CONTROL PANEL:
The control panel shall be UL-LISTED and built in a facility
subscribing to UL's listing and recognition services for industrial control
equipment, UL 508. The panel will carry the UL label for "Enclosed Industrial
Control Equipment"
Panel construction shall be a NEMA type IV Enclosure rain-tite and dust-tite and
shall be U.L. listed and approved with industrial type controlling thermostat,
contactors and fusing
DISCHARGE DOORS:
Shall also be independently electrically heated not to exceed 1
watt per square inch.
SELECTOR SWITCH:
Shall have a Hi-Low heat selector switch to provide heat for
full or partial loads. This switch shall be mounted in the control panel. It
shall be capable of providing energy individually to the floor and gates or to
the floor, sides, ends, and gates
PLUG CONNECTORS AND CABLES:
Electric plug connectors and cable shall be power-tite,
pin and sleeve type receptacle and plug with ground. Plug shall be rain- tite,
and weather-tite with 25 ft. cable 90 degree centigrade type S.O. heavy duty of
appropriate volt braided wire, with all to be U.L. approved.
BOX CONSTRUCTION:
Box shall be constructed of steel plate electrically welded
and reinforced at all juncture points
FLOOR:
The floor shall be constructed of 1/4" minimum thickness steel plate.
SIDE-WALLS:
The side-walls shall be constructed of 10-gauge minimum thickness
steel plate or approved equal
END-WALLS:
The end walls shall be constructed of 10-gauge minimum thickness
steel plate
TOP-DOORS:
The two (2) top doors shall be full-length hollow core type
approximately 96" long x 24" wide by 2" thick constructed of sheet steel with
insulation completely filling the core. The top doors shall be independently
operated and controlled by hydraulic cylinders, minimum size of 2" diameter.
Controls for the top doors shall be located at the rear of the box along with
control valves for the discharge gates
END GATES:
The two (2) end gates (discharge gates), shall be heated of the
hollow core type, approximately 24" wide x 18" high x 2" thick - constructed of
sheet steel with insulation completely filling the core. These end gates shall
be independently raised by use of a hydraulic cylinder, minimum size of 2"
diameter, lifts to open either of the gates for discharge of the heated asphalt
materials. Control station located for optimum visibility of all operations,
including hydraulic control for open and close of top and rear doors. These
gates shall be of the vertical lift type
INSULATION (minimum):
All insulation shall be (3) pound density fiberglass,
which provides the minimum R rating required, or an approved equal insulation
TOP-DOORS AND END GATES:
Two (2) inch thick - Three (3) pound density that
provides R4.5 per inch of thickness for an R-value of 9
BOTTOM:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
SIDES:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
ENDS:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
HYDRAULIC SYSTEM:
The hydraulic system for the top doors and discharge gate
shall be powered from the truck chassis hydraulic system by use of a diverter
valve DS75, or approved equal. Hydraulic hose shall have a minimum I.D. of 3/8" SAE 200R8 with UV resistance and a minimum of 16,000 PSI burst pressure or
approved equal
WARRANTY:
The entire unit shall have one (1) year warranty (minimum) parts and
labor. This warranty shall be furnished with and as a part of the bid document
and the warranty on the entire unit shall begin when the patch box is put into
operation. The heating elements will have a five-year warranty
OPTIONS:
TIE DOWN KIT:
Patch box mounting hardware shall be supplied for securing the box
in the chassis dump body while in operation and shall have lifting eyes for
removal of Patch Box from chassis body
LEG KIT:
Patch box shall be supplied with a leg kit for easy loading, unloading
and storage of the patch box. This leg kit shall provide for a safe and secure
freestanding feature.
TIMECLOCK CONTROL PANEL:
Complete panel for remote mounting to provide a means
of preheating the box either by a time clock or a manual setting. (Hand - Off -
Automatic) selector switch
SHOVELING APRON:
This unit shall be equipped with an asphalt-shoveling apron,
which is constructed of 10-gauge sheet metal. Approximate size 20" x 20" x 70"
wide. This apron shall be hinge connected to the lower rear of the box, shall be
supported with chains and shall be divided into two (2) equal sections (option)
for ease of operation.
TACK KING Model TK120H
DIMENSIONS:
45" length
20" width
56" height
INSULATION:
2" - 3# density fiberglass equivalent to R9.
HEATING:
Electrical "Lo-Density" heating based on 240V single-phase power rated
at 2KW & 8.33 AMPS and 3 watts per square inch of heater sheath so asphalt
emulsion will not carbonize
CONTROL PANEL:
Shall be connected to the patching unit unless otherwise
specified.
DISPENSING SYSTEM:
Shall be hydraulically driven with a 3 H.P. motor pumping 3
GPM under 50 PSI.
MOTOR:
Hydraulically driven @ 400-600 RPM with 750 RPM max.
The hydraulics shall be plumbed integral with the truck hydraulic system. Eight Yard Capacity:
This specification is for providing one (1) new model, portable slide in or
permanent mount electric heated, asphalt patch box such as "Patch King" model
PK80H or approved equal, which is intended to be mounted in/on the bed of a
tandem axle dump truck.
DIMENSIONS (approximate):
Must fit in a dump bed which measures 120" in length
(144" with Tack Tank) with the tail gate removed and 84" in width 6" above the
floor.
OVERALL LENGTH:
120 inches
OVERALL WIDTH:
72 inches
HEIGHT:
84.5 inches, doors IN OPEN POSITION
TOP LOADING DOORS:
shall have two (2) hydraulic operated, hinged and insulated
top loading doors approximately 120" x 24"
CAPACITY:
Eight (8.0) cubic yards asphalt (approx 12 tons) maximum
WEIGHT:
Hot asphalt box shall have a minimum weight of 4500 pounds when empty.
COLOR:
Standard factory color is black. Other colors available on request
FUNCTION:
The Patch-Box shall be capable of keeping 8.0 yards of hot mix at
working temperature for a ten (10) hour period by use of the built in electric
heating system. It shall also have the ability to preheat the box by either
manually turning the heat on or by means of a time clock to raise the
temperature prior to loading the box with hot mix. (Time clock is an option)
HEATING:
Shall be electric of the Lo-Density type, which does not exceed one (1)
watt per square inch of heated surface on the box's bottom, sides and both ends
and back gates.
ELECTRIC HEATERS:
Shall be 17kW, 240V 1 or 3 phase or 480V 3 phase. There shall
be a minimum of 18 heating elements running the length and width of the box,
evenly separated to heat all surfaces equally.
Heaters shall be open coil design featuring patented "Coil Lock" high
temperature insulators supporting 80/20 grade nickel/chromium resistance wire of
20 gauge or heavier
Heaters shall be sheathed in 2" minimum OD. Tubing with a 14 gauge
Minimum wall thickness. The heaters shall be capable of maintaining a uniform
temperature in a range from 50 degrees to 350 degrees Fahrenheit. HEATING
ELEMENT SHALL BE REMOVABLE WITHOUT REMOVING THE INSULATION
CONTROL PANEL:
The control panel shall be UL-LISTED and built in a facility
subscribing to UL's listing and recognition services for industrial control
equipment, UL 508. The panel will carry the UL label for "Enclosed Industrial
Control Equipment"
Panel construction shall be a NEMA type IV Enclosure rain-tite and dust-tite and
shall be U.L. listed and approved with industrial type controlling thermostat,
contactors and fusing
DISCHARGE DOORS:
Shall also be independently electrically heated not to exceed 1
watt per square inch.
SELECTOR SWITCH:
Shall have a Hi-Low heat selector switch to provide heat for
full or partial loads. This switch shall be mounted in the control panel. It
shall be capable of providing energy individually to the floor and gates or to
the floor, sides, ends, and gates
PLUG CONNECTORS AND CABLES:
Electric plug connectors and cable shall be power-tite,
pin and sleeve type receptacle and plug with ground. Plug shall be rain- tite,
and weather-tite with 25 ft. cable 90 degree centigrade type S.O. heavy duty of
appropriate volt braided wire, with all to be U.L. approved.
BOX CONSTRUCTION:
Box shall be constructed of steel plate electrically welded
and reinforced at all juncture points
FLOOR:
The floor shall be constructed of 1/4" minimum thickness steel plate.
SIDE-WALLS:
The side-walls shall be constructed of 10-gauge minimum thickness
steel plate or approved equal
END-WALLS:
The end walls shall be constructed of 10-gauge minimum thickness
steel plate
TOP-DOORS:
The two (2) top doors shall be full-length hollow core type
approximately 120" long x 24" wide by 2" thick constructed of sheet steel with
insulation completely filling the core. The top doors shall be independently
operated and controlled by hydraulic cylinders, minimum size of 2" diameter.
Controls for the top doors shall be located at the rear of the box along with
control valves for the discharge gates
END GATES:
The two (2) end gates (discharge gates), shall be heated of the
hollow core type, approximately 24" wide x 18" high x 2" thick - constructed of
sheet steel with insulation completely filling the core. These end gates shall
be independently raised by use of a hydraulic cylinder, minimum size of 2"
diameter, lifts to open either of the gates for discharge of the heated asphalt
materials. Control station located for optimum visibility of all operations,
including hydraulic control for open and close of top and rear doors. These
gates shall be of the vertical lift type
INSULATION (minimum):
all insulation shall be (3) pound density fiberglass,
which provides the minimum R rating required, or an approved equal insulation
TOP-DOORS AND END GATES:
Two (2) inch thick - Three (3) pound density that
provides R4.5 per inch of thickness for an R-value of 9 BOTTOM:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
SIDES:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
ENDS:
Three (3) inch thick - three (3) pound density fiberglass that provides
R4.5 per inch of thickness for an R-value of 13.5
HYDRAULIC SYSTEM:
The hydraulic system for the top doors and discharge gate
shall be powered from the truck chassis hydraulic system by use of a diverter
valve DS75, or approved equal. Hydraulic hose shall have a minimum I.D. of 3/8" SAE 200R8 with UV resistance and a minimum of 16,000 PSI burst pressure or
approved equal.
WARRANTY:
The entire unit shall have one (1) year warranty (minimum) parts and
labor. This warranty shall be furnished with and as a part of the bid document
and the warranty on the entire unit shall begin when the patch box is put into
operation. The heating elements will have a five-year warranty
OPTIONS:
TIE DOWN KIT:
Patch box mounting hardware shall be supplied for securing the box
in the chassis dump body while in operation and shall have lifting eyes for
removal of Patch Box from chassis body.
TIMECLOCK CONTROL PANEL:
Complete panel for remote mounting to provide a means
of preheating the box either by a time clock or a manual setting. (Hand - Off -
Automatic) selector switch.
SHOVELING APRON:
This unit shall be equipped with an asphalt-shoveling apron,
which is constructed of 10-gauge sheet metal. Approximate size 20" x 20" x 70"
wide. This apron shall be hinge connected to the lower rear of the box, shall be
supported with chains and shall be divided into two (2) equal sections (option)
for ease of operation.
TACK KING Model TK120H
DIMENSIONS:
45" length
20" width
56" height
INSULATION:
2" - 3# density fiberglass equivalent to R9.
HEATING:
Electrical "Lo-Density" heating based on 240V single-phase power rated
at 2KW & 8.33 AMPS and 3 watts per square inch of heater sheath so asphalt
emulsion will not carbonize
CONTROL PANEL:
Shall be connected to the patching unit unless otherwise
specified.
DISPENSING SYSTEM:
Shall be hydraulically driven with a 3 H.P. motor pumping 3
GPM under 50 PSI.
MOTOR:
Hydraulically driven @ 400-600 RPM with 750 RPM max.
The hydraulics shall be plumbed integral with the truck hydraulic system. |